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Johnson Bros. Metal Forming Co.

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Berkeley, Illinois, United States
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Custom roll forming in all metals,Inline prepunch and post fabricating capabilities,Maintain large stock of open dies Specialists in forming prefinished metals,In house tooling design & construction,Green manufacturing and green energy products.
Johnson Bros. roll forming in Chicago has 4 Dock loading areas, including an indoor recessed dock, that can be used in i...

Johnson Bros. roll forming in Chicago has 4 Dock loading areas, including an indoor recessed dock, that can be used in its over 37,000sqft. facilities. Certified in-floor scales, in the shipping/receiving zone, are used for all incoming and outgoing products. Certified capacity, Product, Raw Material and Die storage racks are widely used. A 6,000# max overhead crane is used which travels the entire shop floor and does loading in the recessed dock. 9 overhead hoists and jib cranes from 4,000# through 1,000# capacity, load coils of metal onto our 21 coil reels. These hoists and jib cranes are shared between several roll forming machines, each. Several 6,000# electric forklifts and one 3,000# electric forklift are used for loading, unloading and handling, as well as powered & unpowered pallet movers, die carts and other portable handling equipment. Our packaging department handles many sizes of: Skids( 2x4 framing), Wood Crates, Triwall(corrugated) Crates, Platform Pallets, Cartons with Assembly, and many other special and custom packaging requirements. Our experienced, professional staff at Johnson Bros. Roll Forming ensures that products are shipped with the best chance to prevent damage, caused by the freight company, from occurring.We have Existing Tooling for most Roll Formed Channels,Angles and Lockseam Green Tubing. Many Profiles and Openseam Tubing have Existing Tooling or Partial Tooling available. Johnson Bros. Roll Forming can utilize more than 2 Presses (prepunch & Cutoff-Postpunch) for many different "Inline" Punching & Fabricating Variations on the Roll Formed Parts. We use Die Accelerators & Die Boosts with modern Encoders & Servo-Drives. Inline Ring Bending at the end of the Roll Forming Line with a special Inline Cut-to-Length Ring Press provides Rings being produced in One Operation from raw material to finished product.



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